Sampling was carried out at Site K on 2 and 3 April 2003. Samples were collected from the induction furnace discharge to determine the concentration and mass emission of PCDD and PCDF present in the gases discharged to the atmosphere.

13.1 Introduction

The sampling point was in a vertical section of duct after the baghouse at least three diameters from any disturbance to the flow.

Details of the sampling date, times and stack dimensions are:

  • Sample date and time:
    • Sample 1: 2 April 2003, 13:12-16:14
    • Sample 2: 3 April 2003, 11:16-15:16
  • Stack dimensions: 0.775 x 0.25 metre rectangular duct.

13.2 Results

Table 13.1: Particulate emissions from induction furnace

Sample Sample mass
(g)
Particulate emissions
(mg/m3, dry, 0°C, 1 Atm) (kg/h)

1

<0.0023

<0.60

<0.00227

2

<0.0009

<0.19

<0.000631

Average

 

<0.40

<0.0015

Note: The sample mass was less than the detection limit.

Table 13.2: Average stack gas conditions at the induction furnace sampling point

CO2 Temperature(°C) Moisture(%) Velocity(m/s) Flow rate
(%, wet) (%, dry) (m3/s) (m3/s, 0°C, 1 Atm, dry)

<0.5

<0.5

50.0

1.2

5.9

1.1

1.0

 

Table 13.3: Results of isokinicity for induction furnace

Sample Actual sample volume
(m3, 0°C, 1 Atm, dry)
Calculated sample volume
(m3, 0°C, 1 Atm, dry)
Isokinicity
(%)

1

3.8043

3.9191

97%

2

4.6741

4.5696

102%

All samples are within the required isokinicity range of 100 ± 10%.

Table 13.4: Combustion gas results

CO
(mg/m3)
SO2
(mg/m3)
NO
(mg/m3)
O2
(%)
NO2
(mg/m3)

<11

<25

<12

21.1

<9

Table 13.5: Summary results from induction furnace sample 1

    Concentration
(ng/m3)
Emission
(ng/hr)
Emission
(ng/tonne)

Sum of PCDD and PCDF congeners

Excluding LOD values

0.21

811

1230

Including half LOD values

0.21

811

1230

Including LOD values

0.21

811

1230

Total I-TEQ

Excluding LOD values

0.0079

29.9

45.3

Including half LOD values

0.0079

29.9

45.3

Including LOD values

0.0079

29.9

45.3

Total WHO-TEQ

Excluding LOD values

0.0093

35.2

53.4

Including half LOD values

0.0093

35.2

53.4

Including LOD values

0.0093

35.2

53.4

Table 13.6: Results from induction furnace (individual congeners sample 1)

View results from induction furnace (individual congeners sample 1) (large table)

Table 13.7: Summary results from induction furnace sample 2

    Concentration
(ng/m3)
Emission
(ng/hr)
Emission
(ng/tonne)

Sum of PCDD and PCDF congeners

Excluding LOD values

0.081

269

399

Including half LOD values

0.11

377

559

Including LOD values

0.15

485

718

Total I-TEQ

Excluding LOD values

0.00045

1.50

2.22

Including half LOD values

0.0012

3.93

5.82

Including LOD values

0.0019

6.35

9.41

Total WHO-TEQ

Excluding LOD values

0.00045

1.50

2.22

Including half LOD values

0.0013

4.39

6.50

Including LOD values

0.0022

7.27

10.8

Table 13.8: Results from induction furnace (individual congeners sample 2)

View results from induction furnace (individual congeners sample 2) (large table)

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